(1. School of Mining Engineering, Guizhou Institute of Technology, Guiyang, Guizhou 550003, China; 2. School of Energy and Mining Engineering, China University of Mining and Technology (Beijing), Beijing 100083, China; 3. School of Mining, Guizhou University, Guiyang, Guizhou 550025, China; 4. School of Mining Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China; 5. Guizhou Qianchenglijin Technology Co., Ltd., Guiyang, Guizhou 550081, China;
6. School of Mines, China University of Mining and Technology, Xuzhou, Jiangsu 221116, China; 7. Shendong Coal
Group Corporation Limited, China Energy Investment Group Co., Ltd., Ordos, Inner Mongolia 017010, China)
Abstract:To address the challenges posed by complex regional stress and the maintenance of surrounding rock in soft rock roadways subjected to strong dynamic pressure crushing during excavation, this study focuses on the 1570 track stone gate of Daniuchang Coal Mine in Guizhou Province as the engineering context. A comprehensive research approach was employed, utilizing numerical simulations, theoretical analyses, and on-site industrial tests. Through on-site investigations and data monitoring, we analyzed the large deformation of the surrounding rock at Shimen on the 1570 track and the failure characteristics of the supporting components. The poor self-stability of the surrounding rock was investigated using water immersion tests (combined with XRD analysis) and loose ring tests. Numerical simulations were conducted to elucidate the stress distribution patterns during the excavation of the 1570 track stone gate, revealing its deformation and failure mechanisms. We specifically proposed a full-space collaborative support technology for the reconstructed multi-bearing structure. The ultimate bearing stress of the most critical section of the concrete steel arch frame was derived through theoretical analysis, confirming that the constrained steel pipe filling structure could effectively limit the significant structural movements induced by mining activities. The stress distribution and deformation control effects of the surrounding rock in the reconstructed multi-bearing structure were analyzed through numerical simulations, clarifying the control principles underlying the full-space cooperative support technology. By constructing a three-layer high-strength load-bearing structure, we integrated the shallow and deep surrounding rocks into a cohesive high-strength anchor solid load-bearing system. This approach harnesses the surrounding rock′s inherent load-bearing capacity and enhances the overall anti-deformation capability of the surrounding rock, thereby establishing a full-space three-dimensional support system that ensures roadway stability. Subsequent industrial tests conducted underground demonstrated that the full-space collaborative support technology for multi-bearing structures significantly mitigates deformation in roadways facing strong dynamic pressure crushing and soft surrounding rock. Compared to the original support system, the convergence of the top and bottom slabs of the roadway, as well as the two sides, was reduced by 91.67% and 88.33%, respectively. Additionally, this approach led to savings in roadway maintenance costs, providing an effective solution for managing surrounding rock in soft rock roadways subjected to strong dynamic pressure crushing.
康红普. 我国煤矿巷道围岩控制技术发展70年及展望[J]. 岩石力学与工程学报,2021,40(1):1-30.(KANG Hongpu. 70 years and prospect of the development of surrounding rock control technology of coal mine roadway in China[J]. Chinese Journal of Rock Mechanics and Engineering,2021,40(1):1-30.(in Chinese))
[2]
刘泉声,邓鹏海,毕 晨,等. 深部巷道软弱围岩破裂碎胀过程及锚喷-注浆加固FDEM数值模拟[J]. 岩土力学,2019,40(10):4 065-4 083.(LIU Quansheng,DENG Penghai,BI Chen,et al. FDEM numerical simulation of the fracture and extraction process of soft surrounding rock mass and its rockbolt-shotcrete-grouting reinforcement methods in the deep tunnel[J]. Rock and Soil Mechanics,2019,40(10):4 065-4 083.(in Chinese))
[3]
廖 进,兰春晖,吴勇桃,等. 红层软岩软化的微-细-宏观界面关联过程与跨尺度级联效应[J]. 岩石力学与工程学报,2024,43(5):1 241-1 254.(LIAO Jin,LAN Chunhui,WU Yongtao,et al. Micro-meso-macro interface correlation processes and cross-scale cascade effects in red-bed soft rocks softening[J]. Chinese Journal of Rock Mechanics and Engineering,2024,43(5):1 241-1 254.(in Chinese))
[4]
李桂臣,杨 森,孙元田,等. 复杂条件下巷道围岩控制技术研究进展[J]. 煤炭科学技术,2022,50(6):29-45.(LI Guichen,YANG Sen,SUN Yuantian,et al. Research progress of roadway surrounding strata rock control technologies under complex conditions[J]. Coal Science and Technology,2022,50(6):29-45.(in Chinese))
[5]
臧 龙,谢文兵,荆升国,等. 孤岛煤柱下破碎软岩巷道支护技术研究[J]. 煤炭科学技术,2014,42(3):8-11.(ZANG Long,XIE Wenbing,JING Shengguo,et al. Study on support technology of broken soft rock roadway under isolated coal pillar[J]. Coal Science and Technology,2014,42(3):8-11.(in Chinese))
[6]
MENG B,YIN Q,JING H W,et al. Stability control of deep-buried roadways using large deformation and increasing resistance anchor cables[J]. Journal of Central South University,2024,31(2):558-575.
[7]
孙晓明,姜 铭,赵文超,等. 深埋软岩巷道高预应力恒阻耦合支护技术及其应用[J]. 中南大学学报:自然科学版,2023,54(6):2 282-2 297.(SUN Xiaoming,JIANG Ming,ZHAO Wenchao,et al. High prestressed constant resistance coupling support technology and its application in deep-buried soft rock roadway[J]. Journal of Central South University:Science and Technology,2023,54(6):2 282-2 297. (in Chinese))
[8]
左建平,刘海雁,徐丞谊,等. 深部煤矿巷道等强支护力学理论与技术[J]. 中国矿业大学学报,2023,52(4):625-647.(ZUO Jianping,LIU Haiyan,XU Chengyi,et al. Theory and technology of uniform strength support mechanics for deep coal roadway[J]. Journal of China University of Mining and Technology,2023,52(4):625-647.(in Chinese))
[9]
范子儀,李永亮,孙 昊,等. 采动影响下弱胶结软岩巷道非对称变形特征与控制对策[J]. 采矿与岩层控制工程学报,2022,4(2):44-53.(FAN Ziyi,LI Yongliang,SUN Hao,et al. Characteristics and control measures of unsymmetric deformation of roadways within weakly-cemented soft rock[J]. Journal of Mining and Strata Control Engineering,2022,4(2):44-53.(in Chinese))
[10]
吴少康,张俊文,徐佑林,等. 煤层群采动下围岩应力演化规律及协同控制技术研究[J]. 煤炭科学技术,2024,52(3):24-37.(WU Shaokang,ZHANG Junwen,XU Youlin,et al. Study on the stress evolution law of surrounding rock and cooperative control technology in coal seam group mining[J]. Coal Science and Technology,2024,52(3):24-37.(in Chinese))
[11]
康红普,姜鹏飞,杨建威,等. 煤矿千米深井巷道松软煤体高压锚注-喷浆协同控制技术[J]. 煤炭学报,2021,46(3):747-762. (KANG Hongpu,JIANG Pengfei,YANG Jianwei,et al. Collaborative control technology of High pressure anchor-shotcrete for soft coal mass in kilometer deep coal mine[J]. Journal of China Coal Society,2021,46(3):747-762.(in Chinese))
[12]
孟庆彬,韩立军,张 建,等. 深部高应力破碎软岩巷道支护技术研究及其应用[J]. 中南大学学报:自然科学版,2016,47(11):3 861-3 872.(MENG Qingbin,HAN Lijun,ZHANG Jian,et al. Research and application of supporting technology in deep high stress fractured soft-rock roadway[J]. Journal of Central South University:Science and Technology,2016,47(11):3 861-3 872.(in Chinese))
[13]
姜耀东,王宏伟,赵毅鑫,等. 极软岩回采巷道互补控制支护技术研究[J]. 岩石力学与工程学报,2009,28(12):2 383-2 390.(JIANG Yaodong,WANG Hongwei,ZHAO Yixin,et al. Study of complementary supporting technology of extremely soft rock mining roadway[J]. Chinese Journal of Rock Mechanics and Engineering,2009,28(12):2 383-2 390.(in Chinese))
[14]
徐佑林,吴旭坤,周 波,等. 煤矿巷道再造高强度承载结构快速支护技术及工程应用[J]. 煤炭科学技术,2024,52(2):34-48.(XU Youlin,WU Xukun,ZHOU Bo,et al. Rapid support technology and engineering application of roadway reconstruction high strength bearing structure in coal mine[J]. Coal Science and Technology,2024,52(2):34-48.(in Chinese))
[15]
ZHAN Q J,ZHENG X G,DU J P,et al. Coupling instability mechanism and joint control technology of soft-rock roadway with a buried depth of 1336 m[J]. Rock Mechanics and Rock Engineering,2020,53:(4):2 233-2 248.
[16]
TIAN M L,GAO X X,ZHANG A F,et al. Study on the deformation failure mechanism and coupling support technology of soft rock roadways in strong wind oxidation zones[J]. Engineering Failure Analysis,2024,156,107840.
[17]
姜鹏飞,康红普,王志根,等. 千米深井软岩大巷围岩锚架充协同控制原理、技术及应用[J]. 煤炭学报,2020,45(3):1 020-1 035. (JIANG Pengfei,KANG Hongpu,WANG Zhigen,et al. Principle,technology and application of soft rock roadway strata control by means of “rock bolting,U-shaped yielding steel arches and back filling” in synergy in 1 000 m deep coal mines[J]. Journal of China Coal Society,2020,45(3):1 020-1 035.(in Chinese))
[18]
李 可,余伟健,廖 泽,等. 不同应力加载速率下深埋泥岩力学特性与扩容特征试验研究[J]. 煤炭学报,2023,48(9):3 360-3 371. (LI Ke,YU Weijian,LIAO Ze,et al. A laboratory-testing-based study on mechanical properties and dilatancy characteristics of deeply buried mudstone under different stress loading rates[J]. Journal of China Coal Society,2023,48(9):3 360-3 371.(in Chinese))
[19]
靖洪文,孟庆彬,朱俊福,等. 深部巷道围岩松动圈稳定控制理论与技术进展[J]. 采矿与安全工程学报,2020,37(3):429-442.(JING Hongwen,MENG Qingbin,ZHU Junfu,et al. Theoretical and technical progress of stability control of broken rock zone of deep roadway surrounding rock[J]. Journal of Mining and Safety Engineering,2020,37(3):429-442.(in Chinese))
[20]
朱俊福,尹 乾,张京民,等. 深部缓倾软弱夹层巷道围岩变形演化与非对称支护[J]. 采矿与岩层控制工程学报,2022,4(5):47-61.(ZHU Junfu,YIN Qian,ZHANG Jingmin,et al. Deformation evolution and asymmetric support of deep-buried surrounding rock mass with a gently inclined weak interlayer[J]. Journal of Mining and Strata Control Engineering,2022,4(5):47-61.(in Chinese))
[21]
KANG H P,GAO F Q,XU G,et al. Mechanical behaviors of coal measures and ground control technologies for China?s deep coal mines—A review[J]. Journal of Rock Mechanics and Geotechnical Engineering,2023,15(1):37-65.
[22]
KANG H,ZHANG X,SI L,et al. In-situ stress measurements and stress distribution characteristics in underground coal mines in China[J]. Engineering Geology,2010,116:333-345.
[23]
周 俊,赵光明,孟祥瑞,等. 岩体模型双向加载巷道开挖卸荷效应[J]. 煤炭学报,2023,48(9):3 384-3 392.(ZHOU Jun,ZHAO Guangming,MENG Xiangrui,et al. Unloading effect of roadway excavation based on simulation method in similar material[J]. Journal of China Coal Society,2023,48(9):3 384-3 392.(in Chinese))
[24]
王 琦,刘 悦,辛忠欣,等. 约束混凝土拱架力学特性与截面设计方法研究[J]. 采矿与安全工程学报,2023,40(2):243-250.(WANG Qi,LIU Yue,XIN Zhongxin,et al. Study on mechanical properties and section design method of confined concrete arch[J]. Journal of Mining and Safety Engineering,2023,40(2):243-250. (in Chinese))
[25]
孟 波,靖洪文,吴疆宇,等. 破碎岩石锚固结构承载力学特性模型试验研究[J]. 岩石力学与工程学报,2023,42(12):3 020-3 030. (MENG Bo,JING Hongwen,WU Jiangyu,et al. Model test study on bearing mechanical properties of anchored gravels[J]. Chinese Journal of Rock Mechanics and Engineering,2023,42(12):3 020-3 030.(in Chinese))
[26]
张俊文,吴少康,宋治祥,等. 纤维种类及橡胶含量对矿用水泥基材料性能影响研究[J]. 采矿与岩层控制工程学报,2024,6(5):42-56.(ZHANG Junwen,WU Shaokang,SONG Zhixiang,et al. The influence of fiber type and rubber content on the properties ofcement-based materials for coal mines[J]. Journal of Mining and Strata Control Engineering,2024,6(5):42-56.(in Chinese))
[27]
江 贝. 超大断面隧道软弱围岩约束混凝土控制机制及应用研究[博士学位论文][D]. 济南:山东大学,2016.(JIANG Bei. Control mechanism and application of confined concrete for super large section tunnel on weak surrounding rock[Ph. D. Thesis][D]. Jinan:Shandong University,2016.(in Chinese))
[28]
郭玉娇. 预应力混凝土超静定结构侧向约束的影响分析[硕士学位论文][D]. 哈尔滨:哈尔滨工程大学,2014.(GUO Yujiao. Analysis of the influence of lateral restraint on prestressed concrete statically indeterminate structures[M. S. Thesis][D]. Harbin:Harbin Engineering University,2014.(in Chinese))
[29]
李为腾,李术才,王 新,等. U型约束混凝土拱架屈服承载力计算方法研究[J]. 中国矿业大学学报,2016,45(2):261-271.(LI Weiteng,LI Shucai,WANG Xin,et al. Calculation method of yielding bearing capacity of U-steel confined concrete supporting arch[J]. Journal of China University of Mining and Technology,2016,45(2):261-271.(in Chinese))
[30]
王 军. 钢管混凝土圆弧拱的抗弯力学性能实验研究与工程应用[博士学位论文][D]. 北京:中国矿业大学(北京),2014.(WANG Jun. Research on mechanical properties of anti-bending for concrete filled Steel Tube circular arch and its application[Ph. D. Thesis][D]. Beijing:China University of Mining and Technology(Beijing),2014.(in Chinese))