(1. School of Qilu Transportation,Shandong University,Shandong,Jinan 250002,China;2. The Second Construction
Company of China Construction Eighth Engineering Division,Shandong,Jinan 250014,China;
3. Shandong High-Speed Group Co.,Ltd.,Shandong,Jinan 250098,China)
Abstract:In order to realize the resource utilization of industrial solid waste dust-based foamed lightweight soil in transportation infrastructure construction,this paper puts forward the performance improvement technology of dust-based foamed lightweight soil and develops a new material of dust-based foamed lightweight soil to evaluate the mechanical properties,water stability and durability of dust-based foamed lightweight soil under different mix ratios after composite modification. The microstructure changes and strength formation mechanism of the material is also explored before and after modification. The results show that the nonionic surfactant(AEO-9) can significantly improve the foam stability and the wettability of the dust,and the optimal dosage is 20 % of the mass of the original foaming liquid and 0.4 % of the mass of the dust,respectively. After composite modification,the content of dust ash is up to 50 %,the 28 d strength of dust ash-based foam lightweight soil reaches 2.08 MPa. The water absorption and softening coefficient are 21.4 % and 0.765 respectively. The strength losses of dry-wet cycle and freeze-thaw cycle are 13.8 % and 17.3 %,respectively,which meets the requirements of water stability and durability index. The results of scanning electron microscopy show that the microscopic pore structure of the composite modified fly ash-based foamed lightweight soil is significantly optimized,and the proportion of bubbles with a diameter of less than 200 μm increases from 32.54 % to 52.2 %.The results of XRD analysis further show that the slag powder is helpful to improve the initial strength of the material in the alkaline environment,and the Fe2O3 in the dust is helpful to form a stable hydrated tricalcium aluminosilicate C3(AF)H6 after the activation of the activity,which further improves the strength of the material. The dust-based foam lightweight soil modification method and its new materials provide a cost-reduction and efficient way for the resource utilization of industrial solid waste in the backfilling engineering.
[1] DAMTOFT J S,LUKASIK J J,HERFORT D,et al. Sustainable development and climate change initiatives[J]. Cement and Concrete Research,2008,38:115–127.
[2] OU X,ZENG Y,JIANG J,et al. Experimental research on the properties of foamed mixture lightweight soil with red mud Case Stud. Constr. Mater,17(2022),Article e01673.
[3] QUE Y,ZHANG H Y,ZHU T J,et al. Amending foamed lightweight soil with tailings sand for embankment applications:Physical properties,durability,and microstructure[J]. Construction and Building Materials,2022,350:128912.
[4] PASUPATHY K,RAMAKRISHNAN S,SANJAYAN J G. Formulating eco-friendly geopolymer foam concrete by alkali-activation of ground brick waste[J]. Journal of Cleaner Production,2021,325:129180.
[5] GENCEL O,OGUZ M,GHOLAMPOUR A,et al. Recycling waste concretes as fine aggregate and fly ash as binder in production of thermal insulating foam concrete[J]. Journal of Building Engineering,2021,38:102232.
[6] ZHANG H Z,HE Y C,WANG C,et al. Statistical mixture design for carbide residue activated blast furnace slag foamed lightweight concrete[J]. Construction and Building Materials,2022,342(A):127840.
[7] CHEN X M,YAN Y,LIU Y Z,et al. Utilization of circulating fluidized bed fly ash for the preparation of foam concrete[J]. Construction and Building Materials,2014,54:137–146.
[8] 侯智坚,王爱涛,公彦昆,等. 泡沫轻质土力学性能与干湿循环试验研究[J]. 西安建筑科技大学学报:自然科学版,2021,53(1):80–85.(HOU Zhijian,WANG Aitao,GONG Yankun,et al. Study on the mechanical property and wetting-drying cycle durability of cement foamed lightweight soil[J]. Journal of Xi'an University of Architecture and Technology:Natural Science,2021,53(1):80–85.(in Chinese))
[9] YU Y W,WANG Z M,WEI H,et al. Separation and recovery of potassium chloride from sinter dust of a steel plant[J]. Ironmaking and Steelmaking,2019,46(2):193–198.
[10] LONG H L,LI H Y,MA P C,et al. Effectiveness of thermal treatment on Pb recovery and Cl removal from sintering dust[J]. Journal of Hazardous Materials,2021,403:123595.
[11] LI C H,ZHANG J L,WANG C,et al. Research on the reason of the different type of chloride forming in the process of blast furnace ironmaking[J]. Springer International Publishing,2017:737–745.
[12] SHANG H X,LI H M,WEI R F,et al. Present situation and prospect of iron and steel dust and sludge utilization technology[J]. Iron and Steel,2019,54(3):9–17.
[13] MASAGUER V,OULEGO P,COLLADO S,et al. Characterization of sinter flue dust to enhance alternative recycling and environmental impact at disposal[J]. Waste Manage(Tucson,Ariz.),2018,79: 251–259.
[14] ZHAN G,GUO Z C. Preparation of potassium salt with joint production of spherical calcium carbonate from sintering dust[J]. Transactions of Nonferrous Metals Society of China,2015,25(2):628–639.
[15] WANG Q R,MA X,WANG S,et al. A green process for the conversion of hazardous sintering dust into K2SO4 and NH4Cl fertilizers[J]. Journal of Environmental Management,2023,326(A):116676.
[16] TANG H H,ZHAO L H,SUN W,et al. Extraction of rubidium from respirable sintering dust [J]. Hydrometallurgy,2018,175: 144–149.
[17] 孙国斌,向晓东,邓爱军,等. 除尘灰基脱磷剂的研发[J]. 钢铁,2019,54(10):96–102.(SUN Guobin,XIANG Xiaodong,DENG Aijun,et al. Development of dedusting ash-based dephosphorizer[J]. Iron and Steel,2019,54(10):96–102.(in Chinese))
[18] CHENG Q,FANG D,WU Z C,et al. Preparation and performance of modified sintering dust catalysts for selective catalytic reduction of NOx with NH3[J]. Materials Research Express,2019,6(7): 075502.
[19] MA H Y,PEI Y D,PAN W,et al. Characteristics and recycling progress of dust in sintering machine head[J]. China Metallurgy,2018,28(6):5–8.
[20] TANG H H,SUN W,HAN H S. A novel method for comprehensive utilization of sintering dust[J]. Transactions of Nonferrous Metals Society of China,2015,25(12):4 192–4 200.
[21] ZHAN G,GUO Z C,Water leaching kinetics and recovery of potassium salt from sintering dust[J]. Transactions of Nonferrous Metals Society of China,2013,23(12):3 770–3 779.
[22] TANG H H,ZHAO L H,SUN W,et al. Surface characteristics and wettability enhancement of respirable sintering dust by nonionic surfactant[J]. Journal of Engineering,2016,509:323–333.
[23] 周顺鄂,卢忠远,焦 雷,等.泡沫混凝土压缩特性及抗压强度模型[J]. 武汉理工大学学报,2010,32(11):9–13.(ZHOU Shune,LU Zhongyuan,JIAO Lei,et al. Compression property and compression strength model of foamed concrete[J]. Journal of Wuhan University of Technology,2010,32(11):9–13.(in Chinese))
[24] LU B,HUO Z,XU Q Y,et al. Characteristics of CSH under carbonation and its effects on the hydration and microstructure of cement paste[J]. Construction and Building Materials,2023,364:129952.
[25] 张 振,饶烽瑞,叶观宝,等. 基于X–CT技术的气泡轻质土孔隙结构研究[J]. 建筑材料学报,2020,23(5):1 104–1 112.(ZHANG Zhen,RAO Fengrui,YE Guanbao,et al. Investigation on void structure of foamed light-weight soil with X–CT scanning technique[J]. Journal of Building Materials,2020,23(5):1 104–1 112.(in Chinese))
[26] 李丽华,岳雨薇,肖衡林,等. 稻壳灰–水泥固化镉污染土性能及影响机制[J]. 岩土工程学报,2023,45(2):252–261.(LI Lihua,YUE Yuwei,XIAO Henglin,et al. Performance and influence mechanism of Cd-contaminated soil solidified by rice husk ash-cement[J]. Chinese Journal of Geotechnical Engineering,2023,45(2):252–261.(in Chinese))
[27] 李 颖,肖学英,文 静,等. 原料配比对氯氧镁水泥稳定砾石土强度的影响研究[J]. 岩石力学与工程学报,2017,36(增2):4 158–4 166.(LI Yin,XIAO Xueying,WEN Jing,et al. Influence of raw material ratio of magnesium oxychloride cement on the compressive strength of solidified gravel soil[J]. Chinese Journal of Rock Mechanics and Engineering,2017,36(Supp.2):4 158–4 166.(in Chinese))